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镁/钢异种金属磁脉冲焊接接头组织和性能的研究
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作者单位:

1.南昌航空大学;2.马鞍山钢铁有限公司;3.先进钎焊材料与技术国家重点实验室

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基金项目:

国家自然科学基金项目(52175326)


Study on microstructure and properties of the Mg/Fe dissimilar metal joint via magnetic pulse welding
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Affiliation:

1.Nanchang Hangkong University;2.Maanshan Iron &3.Steel Company Limited;4.State Key Laboratory of Advanced Brazing Filler Metals and Technology

Fund Project:

The National Natural Science Foundation of China (52175326)

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    摘要:

    本文采用磁脉冲焊接技术对AZ31B镁合金/DC56D钢异种不相容金属进行了焊接。对比研究了一次焊和二次焊对被焊界面的影响。通过扫描电子镜(SEM)、能谱仪(EDS) 和X射线衍射(XRD)等分析方法对焊接接头的宏观形貌、微观组织、界面结构进行了研究。研究结果表明,铝中间层通过变形和扩散作为桥梁,实现了镁/钢异种不相容金属的磁脉冲焊接。研究发现AZ31B/Al1060界面呈现是典型的波形界面,在接头界面中存在过渡区,过渡层中可能生成了非常复杂的微观组织结构,其组织明显不同于两侧的AZ31镁合金和1060铝组织,可能是Al3Mg2和All2Mg17的脆性金属间化合物,过渡区主要存在铝侧,最厚处约为13.53μm。在二次焊过渡区中出现发微米级孔洞缺陷,一次焊界面出现不同厚度的不完全熔化层。Al1060/DC56D界面主要是平直界面,在接头界面中只有少量过渡区断续分布在界面上,过渡区存在FeAl3脆性金属间化合物,最厚处约为3μm。

    Abstract:

    In the paper, AZ31B magnesium alloy/DC56D steel dissimilar metal incompatible metals are welded using magnetic pulse welding. We have comparatively studied the effect of Primary and Secondary welding on the welded interface. Macroscopic morphology, microstructure, and interfacial structure have been analyzed using techniques such as scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The results show that magnetic pulse welding of Mg/Fe dissimilar incompatible metals is realized using Al interlayer as a bridge of deformation and diffusion. The studies display that the AZ31B/Al1060 interface appears the typically wavy interface, a transition zone exists in the joint interface and may cause extremely complex microstructure. The transition zone structure differs from AZ31B Magnesium and 1060 Al alloys, which could be brittle intermetallic compounds of Al3Mg2 and Al12Mg17. The transition zone is mainly on the Al side, with a maximum thickness of about 13.53μm in the Al transition layer. We observed incomplete melting layers of varying thicknesses at the Primary weld interface and micron-sized hole defects in the transition zone of the Secondary weld interface. Al1060/DC56D interlayer is mainly straight in shape, with only a small number of transition zones in the joint interface distributed intermittently across the interface, and the transition zone is characterized by the presence of FeAl3 brittle intermetallic compounds, with a maximum thickness of about 2.43 μm.

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谢吉林,李诗梦,王亚平,刘东亚,刘晓芳,陈玉华.镁/钢异种金属磁脉冲焊接接头组织和性能的研究[J].稀有金属材料与工程,,().[Xie Jilin, Li Shimeng, Wang Yaping, Liu Dongya, Liu X F, Chen Yuhua. Study on microstructure and properties of the Mg/Fe dissimilar metal joint via magnetic pulse welding[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-12-09
  • 最后修改日期:2025-01-03
  • 录用日期:2025-01-21
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