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水下湿法脉冲电流焊接熔滴过渡控制机理研究
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1.中国人民解放军海军潜艇学院;2.哈尔滨工业大学

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TG456.5

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Study on the control mechanism of droplet transfer in underwater Wet pulsed current welding
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Naval Submarine Academy

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    摘要:

    首先对水下湿法焊接排斥过渡形成机理进行了分析,受水环境影响水下焊接熔滴在焊接过程中受多种力综合作用,熔滴所受气体压力、气体拖曳力、等离子流力受电弧气泡生成部位及阴极斑点位置影响而波动不定,是熔滴发生排斥过渡的主要促进力,表面张力阻碍熔滴侧向脱离焊丝端部,自身重力则促进熔滴脱离焊丝端部完成过渡。采用正交试验法研究了脉冲电流频率、占空比、峰值电流对水下湿法焊接成形、熔滴过渡、焊接稳定性的影响,采用焊缝余高变异系数来评估成形质量,试验结果表明,当占空比在15-20%,峰值电流350 A,脉冲频率20 Hz左右时,焊接效果较好,通过施加脉冲电流在峰值电流阶段可以显著增强熔滴所受电磁收缩力促进熔滴完成过渡,提高过渡频率。

    Abstract:

    The formation mechanism of repulsive transition in underwater wet welding was first analyzed. Affected by the aqueous environment, the molten droplet during underwater welding is subjected to combined actions of multiple forces. The gas pressure, gas drag force, and plasma flow force acting on the droplet fluctuate dynamically due to the generation location of arc bubbles and the position of the cathode spot, which constitute the main driving forces for the repulsive transition of the droplet. The surface tension impedes lateral detachment of the droplet from the wire tip, while gravity facilitates droplet separation from the wire tip to complete the transition. The influence of pulse current frequency, duty cycle, and peak current on weld formation, droplet transfer, and welding stability in underwater wet welding was investigated using the orthogonal experimental method. The coefficient of variation of weld reinforcement was adopted to evaluate formation quality. The experimental results indicated that optimal welding performance was achieved when the duty cycle ranged between 15-20%, the peak current was 350 A, and the pulse frequency was approximately 20 Hz. By applying pulsed current during the peak current phase, the electromagnetic contraction force acting on the droplet was significantly enhanced, promoting droplet transfer and increasing the transition frequency.

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杜永鹏,陈晓强,尤家玉,郭宁,付云龙.水下湿法脉冲电流焊接熔滴过渡控制机理研究[J].稀有金属材料与工程,,().[Du Yongpeng, Chen Xiaoqiang, You Jiayu, Guo Ning, Fu Yunlong. Study on the control mechanism of droplet transfer in underwater Wet pulsed current welding[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2025-03-14
  • 最后修改日期:2025-04-24
  • 录用日期:2025-05-09
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