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稀土元素对1000MPa级高强钢埋弧焊熔敷金属组织性能的影响研究
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哈尔滨威尔焊接有限责任公司

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黑龙江省重点研发计划项目 (2022ZX04A01)


Effect of Rare Earth on Microstructure and Properties of Deposited Metal in Submerged Arc Welding of 1000MPa Grade High Strength Steel
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Affiliation:

1.Harbin Well Welding Co., Ltd;2.Harbin Well Welding Co., Ltd.

Fund Project:

Provincel Key Research and Development Plan of Heilongjiang (2022ZX04A01)

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    摘要:

    1000 MPa级高强钢在水电领域的应用已日趋成熟,但国内相应高性能焊材的研发较少,熔敷金属高强韧性匹配是此类焊材的研发难点。针对此问题,本文通过在焊材中添加稀土元素优化熔敷金属性能,并利用OM、SEM、EDS、XRD等分析方法,结合Matlab、IPP、CHANNEL5等软件研究了稀土元素添加量对1000MPa级高强钢熔敷金属强韧性及夹杂物的影响机理。结果表明:稀土的添加有利于焊材的焊接工艺性;随稀土的添加,熔敷金属抗拉强度从935 MPa提高到960 MPa,继续添加则导致了抗拉强度下降,而屈服强度持续提高8.5%~17.2%;适量稀土元素的添加使熔敷金属针状铁素体及残余奥氏体含量提高、晶粒细化,致使-40 ℃冲击功增加8.5%~24.3%、-60 ℃冲击功增加15.6%~42.2%;此外,适当添加稀土还能改性夹杂物,生成细小弥散且与基体结合更好的复合夹杂物,通过多种机制优化熔敷金属性能。通过适量添加稀土可大幅提升1000 MPa级高强钢熔敷金属性能,提升熔敷金属的高强韧性匹配,满足水电用高强钢的使用需求。

    Abstract:

    The application of 1000 MPa grade high-strength steel in the hydropower sector has become increasingly mature, yet there is a paucity of research and development on corresponding high-performance welding materials domestically. Achieving a balance between high strength and toughness in the deposited metal is a critical challenge in the development of such welding materials. Addressing this issue, this paper explores the optimization of deposited metal properties through the addition of rare earth elements to welding materials. Utilizing analytical methods such as OM, SEM, EDS, and XRD, combined with software tools like Matlab, IPP, and CHANNEL5, the study investigates the influence mechanism of rare earth elements addition on the strength, toughness, and inclusions of deposited metal in 1000 MPa grade high-strength steel. The results indicate that the incorporation of rare earth elements enhances the weldability of the welding materials. With the addition of rare earth, the tensile strength of the deposited metal increases from 935 MPa to 960 MPa; however, further addition leads to a decrease in tensile strength, while the yield strength continuously increases by 8.5% to 17.2%. The addition of appropriate amounts of rare earth results in an increase in acicular ferrite and retained austenite content, as well as grain refinement in the deposited metal, leading to an 8.5% to 24.3% increase in impact energy at -40 ℃ and a 15.6% to 42.2% increase at -60 ℃. Additionally, the proper addition of rare earth modifies the inclusions, generating fine, dispersed composite inclusions that bond better with the matrix, thereby optimizing the properties of the deposited metal through various mechanisms. By adding an appropriate amount of rare earth, the properties of the deposited metal in 1000 MPa grade high-strength steel can be significantly enhanced, improving the match between high strength and toughness, and meeting the demands for high-strength steel used in hydropower applications.

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徐 锴,李春剑,冯 伟,郝乾宇,张庆素.稀土元素对1000MPa级高强钢埋弧焊熔敷金属组织性能的影响研究[J].稀有金属材料与工程,,().[Xu Kai, Li Chunjian, Feng Wei, Hao Qianyu, Zhang Qingsu. Effect of Rare Earth on Microstructure and Properties of Deposited Metal in Submerged Arc Welding of 1000MPa Grade High Strength Steel[J]. Rare Metal Materials and Engineering,,().]
DOI:10.12442/j. issn.1002-185X. E20240568

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  • 收稿日期:2024-08-31
  • 最后修改日期:2024-11-11
  • 录用日期:2024-11-18
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