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碳基于热力学相图计算开发不同Ni:Co比率的超粗晶WC-8(Co,Ni)硬质合金
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机械工程学部 齐鲁工业大学

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山东省自然科学基金 (ZR2021ME023)


Development of ultra-coarse grained WC-8(Co,Ni) cemented carbides with varied Ni:Co ratios leveraging thermodynamic phase diagram calculations
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School of Mechanical Engineering,Qilu University of Technology Shandong Academy of Sciences,Ji’nan

Fund Project:

Natural Science Foundation of Shandong Province (ZR2021ME023)

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    摘要:

    本研究基于热力学相图计算,利用粉末冶金工艺制备不同Ni:Co比率的超粗晶WC-8(Co,Ni)硬质合金,研究了合金的微观结构、力学性能及其腐蚀性为。结果表明,通过热力学计算相图控制碳平衡,有效避免合金中出现缺碳与富碳的有害相。随着Ni:Co比率增加,合金的致密性先增大后减少,WC平均晶粒尺寸增大,并使得粘结相分布均匀性变差,硬度降低,断裂韧性升高,抗弯强度先升高后大幅降低。Ni有效缓解了粘结相的腐蚀速率,增强了超粗晶硬质合金的耐蚀性能。当Ni:Co比率为2:6时,合金的综合力学性能最佳,耐蚀性增强效果明显。

    Abstract:

    This study is grounded in thermodynamic phase diagram calculations and employs powder metallurgy techniques to fabricate ultra-coarse grained WC-8(Co,Ni) cemented carbides with varying Ni:Co ratios. The study delves into the alloy"s microscopic structure, mechanical properties and corrosion resistance. It has been shown that carbon equilibrium can be efficiently maintained by using thermodynamic phase diagram calculations, thus preventing the emergence of harmful phases associated with carbon deficiency or excess in the alloy. As the Ni:Co ratio increases, the density of the alloy first increases and then decreases. The average grain size of WC enlarges, leading to a deterioration in the uniformity of the binder phase distribution. This results in a decrease in hardness, an increase in fracture toughness, and an initial rise followed by a significant decrease in flexural strength. Ni plays a crucial role in mitigating the corrosion rate of the binder phase and thus enhancing the corrosion resistance of ultra-coarse grained cemented carbides. When the Ni:Co ratio is 2:6, the alloy demonstrates optimal integrated mechanical properties and its enhanced corrosion resistance is notably pronounced.

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商志伟,孙志平,王致明,赵文凯,陈雅宁.碳基于热力学相图计算开发不同Ni:Co比率的超粗晶WC-8(Co, Ni)硬质合金[J].稀有金属材料与工程,,().[志伟 商,志平 孙,致明 王,文凯 赵,雅宁 陈. Development of ultra-coarse grained WC-8(Co, Ni) cemented carbides with varied Ni:Co ratios leveraging thermodynamic phase diagram calculations[J]. Rare Metal Materials and Engineering,,().]
DOI:10.12442/j. issn.1002-185X. E20230047

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  • 收稿日期:2023-11-03
  • 最后修改日期:2024-01-06
  • 录用日期:2024-01-31
  • 在线发布日期: 2024-03-22
  • 出版日期: