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一种基于等温多塑性变形机制耦合的数值模拟方法
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A Numerical Simulation Method Based on Coupling of Isothermal Multi-Plastic Deformation Mechanism
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    摘要:

    以TC4合金等温锻造为例,提出一种基于多塑性变形机制耦合的数值模拟方法。通过对等温锻造过程中塑性变形机制的研究和对应变速率敏感指数以及TC4合金动态再结晶的分析,建立材料常规塑性变形、超塑性变形和蠕变变形的判据。并依据多塑性变形机制判据来确定坯料内部各单元的实时塑性变形机制,同时采用相应的本构方程,使模拟结果更符合实际情况,从而能真实反映航空难变形材料的等温锻造工艺过程:普通塑性变形、超塑性变形和等温保压充填模具过程等。模拟结果表明,变形材料并非处于单一塑性变形机制,而是多种变形机制相互协调,并且随着变形的进行,材料各单元的变形机制也随之改变。等温锻造过程中,上述机制的改变与材料的动态再结晶密切相关

    Abstract:

    A numerical simulation method based on coupling of isothermal multi-plastic deformation mechanism was put forward with isothermal forging for Ti-6Al-4V alloy as example. By investigating the plastic deformation mechanism and analyzing the strain rate sensitivity exponent m and dynamic recrystallization (DRX) of Ti-6Al-4V alloy during isothermal forging, the criteria of common plastic deformation, superplastic deformation and creep deformation were obtained. According to the criteria of the multi-plastic deformation mechanism, the real-time plastic deformation mechanism of material elements was determined and the corresponding constitutive equation was applied. This method can make simulation result more reasonable and can truly reflect the isothermal forging process of aerial materials difficult to deform: common plastic deformation, bulk superplastic deformation and isothermal pressure holding. The simulation results show that during isothermal forging process, the three kinds of plastic deformation mechanism co-exist and the deformation mechanisms of the elements change with the deformation proceeding. And the change of plastic deformation mechanism is closely related to DRX

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蔡 军,李付国.一种基于等温多塑性变形机制耦合的数值模拟方法[J].稀有金属材料与工程,2011,40(5):778~783.[Cai Jun, Li Fuguo. A Numerical Simulation Method Based on Coupling of Isothermal Multi-Plastic Deformation Mechanism[J]. Rare Metal Materials and Engineering,2011,40(5):778~783.]
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  • 收稿日期:2010-05-05
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