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复合制备Ni基合金涂层的组织结构及性能演变特征
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兰州理工大学 省部共建有色金属先进加工与再利用国家重点实验室 甘肃 兰州 730050,兰州理工大学 省部共建有色金属先进加工与再利用国家重点实验室 甘肃 兰州 730050,兰州交通大学,兰州理工大学 省部共建有色金属先进加工与再利用国家重点实验室 甘肃 兰州 730050,兰州理工大学 省部共建有色金属先进加工与再利用国家重点实验室 甘肃 兰州 730050

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TG146

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国家自然科学基金资助项目(51165021);科技部国际科技合作项目(2009DFR50570)


EvolutionScharacteristic of microstructure of Ni-based alloy coatings and its properties under complex process
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Lanzhou University of Technology,,,,

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    摘要:

    采用超音速等离子喷涂在45#钢基体上制备Ni60合金涂层,对预制的涂层分别进行高频感应重熔和感应重熔 强制冷却处理。借助OM、SEM、XRD、显微硬度计和销盘式摩擦磨损试验机对3种涂层的组织结构、显微硬度分布及摩擦磨损性能进行分析,研究Ni60合金涂层组织结构及其性能的演变特征。结果表明:3种涂层组织结构差异较大,单纯感应重熔涂层使喷涂涂层组织结构细密化,感应重熔 强制冷却的涂层形成了外延型生长的定向晶结构。喷涂层涂层硬度自内向外呈明显下降趋势,而后续处理的两种涂层均表现为自内向外略为增加趋势,导致喷涂涂层尽管有较高的平均硬度,但表层硬度低于其他两种涂层。三种涂层均有很好的耐磨性能,但后续处理使涂层的摩擦系数明显增大,耐磨性能显著增强,尤其附加强制冷却的涂层表现出更加优异的耐磨性能,其平均磨损率低于喷涂涂层约8.5倍和单纯感应重熔涂层约2倍。

    Abstract:

    The Ni60 coatings was prepared by means of supersonic plasma spraying on 45 # steel substrate, and it was subsequently treated by the induction remelting and induction remelting forced cooling, respectively.The microstructure, microhardness distribution and friction-wear properties were analyzed by OM, SEM, XRD, microhardness tester and pin-on-diskSfriction wearStester to investigate the evolutionScharacteristic of microstructure of Ni60 alloy coatings and its properties.The results showed that the three kinds of coating have greater different microstructures, the remelted treatment only by high-frequencySinduction make the microstructures refining of the coating,and the coating remelted by induction remelting forced cooling form directionalScrystal structure which show epitaxial growth. The hardness of spraying coating appeared a downward trend from inside to outside, and the other two coatings were slightly increased from inside to outside, so, despite the higher the average hardness of spray coating, but the surface hardness is lower than the other two kinds of coating. The three kinds of coating have all good wear resistance, but subsequent treatment make the friction coefficient of the coating increase obviously, and wear-resisting performance are significantly enhanced. The coating added forced cooling shows more excellent wear resistance especially, and its average wear rate is lower about 8.5 times than the spraying coating and about 2 times than induction remelting coating,respectively.

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杨效田,王鹏春,李霞,路阳,肖荣振.复合制备Ni基合金涂层的组织结构及性能演变特征[J].稀有金属材料与工程,2017,46(3):693~698.[YANG Xiao-tian, WANG Peng-chun, Lixia, LU Yang, XIAO Rong-zhen. EvolutionScharacteristic of microstructure of Ni-based alloy coatings and its properties under complex process[J]. Rare Metal Materials and Engineering,2017,46(3):693~698.]
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  • 收稿日期:2015-11-16
  • 最后修改日期:2015-12-21
  • 录用日期:2016-01-14
  • 在线发布日期: 2017-05-18
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