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电磁感应加热银膜的无压烧结及其性能研究
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1.武汉理工大学材料复合新技术国家重点实验室;2.武汉工程大学材料科学与工程学院;3.武汉理工大学化学化工与生命科学学院

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基金项目:

国家自然科学基金重点项目(51932006), 湖北省技术创新专项重大项目(2019AFA176)


Pressureless sintering and Properties of silver film for electromagnetic induction heating
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Affiliation:

1.State Key Lab of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology;2.School of Materials Science and Engineering, Wuhan Institute of Technology;3.School of Chemistry, Chemical Engineering and Life Sciences, Wuhan University of Technology

Fund Project:

The State key Program of National Natural Science Foundation of China (Grant No. 51932006),The major program of the specialized technological innovation of HuBei Province, China(Grant No. 2019AFA176)

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    摘要:

    本文通过丝网印刷在氧化铝陶瓷基体表面,无压烧结制备电磁感应加热银膜,并通过SEM、四探针测试法和拉伸测试法表征银膜的微观形貌、力学性能和电学性能等。结果表明,银膜的致密性与烧结温度和玻璃粉含量密切相关。随着烧结温度升高,玻璃熔体粘度降低,有效润湿银颗粒,使其紧密重排,并通过烧结颈的生长进一步融合形成致密银网络。随着玻璃粉含量增多,玻璃熔体既有效提高银颗粒的烧结致密化,又改善银膜与基体的结合强度,但较多的玻璃熔体会阻隔银颗粒之间的接触,降低银膜的导电性。当烧结温度为640 ℃、玻璃粉含量为4 wt.%时,银膜具有良好的综合性能,其方阻达到极小值,为2.26 mΩ/□,结合强度较高,达到14.64 MPa,电磁感应加热实验结果表明,方阻越小的银膜的感应升温速率越快。

    Abstract:

    In this paper, silver films for electromagnetic induction heating were prepared on alumina ceramic through screen printing and pressureless sintering. The microstructure, mechanical properties and electrical properties of the silver films were characterized by SEM, four probe test and tensile test. The results indicate that the density of silver film is closely related to sintering temperature and glass frit content. With the increase of sintering temperature, the viscosity of the glass melt decreases, the silver particles are wetted and rearranged effectively, and a dense silver network forms through the sintering neck growth and further fusion. Meanwhile, with the increase of glass frit content, glass melt can not only promote the densification of silver particles, but also improve the adhesion strength of silver film and substrate. However, much glass melts block the contact between silver particles, thereby reducing the conductivity of the silver film. When the sintering temperature is 640 ℃ and the content of glass frit is 4 wt.%, the silver film owns good comprehensive properties. The sheet resistance reaches a minimum value of 2.26 mΩ/□, and the adhesion strength is high, reaching 14.64 MPa. The experimental results of electromagnetic induction heating show that the silver film with smaller sheet resistance has a faster heating rate.

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罗国强,王春生,胡家念,陈常连,孙一,李美娟,王传彬,沈强.电磁感应加热银膜的无压烧结及其性能研究[J].稀有金属材料与工程,2021,50(5):1694~1698.[Luo Guoqiang, Wang Chunsheng, Hu Jianian, Chen Changlian, Sun Yi, Li Meijuan, Wang Chuanbin, Shen Qiang. Pressureless sintering and Properties of silver film for electromagnetic induction heating[J]. Rare Metal Materials and Engineering,2021,50(5):1694~1698.]
DOI:10.12442/j. issn.1002-185X.20200133

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  • 收稿日期:2020-02-28
  • 最后修改日期:2020-04-17
  • 录用日期:2020-04-17
  • 在线发布日期: 2021-06-09
  • 出版日期: 2021-05-25