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夹杂物对FGH96合金低周疲劳寿命的影响及寿命预测
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中国航发北京航空材料研究院先进高温结构材料重点实验室 北京100095

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Effect of Inclusions on the Low Cycle Fatigue lifetime and Life Prediction in Powder Metallurgy Superalloy FGH96
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    摘要:

    本文通过人工植入Al2O3 和SiO2夹杂物的方法,制备含不同尺寸夹杂物的FGH96合金低周疲劳试样,在650℃下进行不同应变幅的低周疲劳试验,对试样断口进行观察、统计分析,定量分析了夹杂物的尺寸、位置、种类和外加载荷应变幅对低周疲劳寿命的影响,建立了夹杂物特性与低周疲劳寿命的关系。结果表明,应变幅为0.8%,疲劳源区以内部夹杂物为主;当应变幅为0.9%时,疲劳源区为表面夹杂物和不含夹杂物的试样表面的占比增大;当应变幅为1.0%和1.2%时,疲劳源区全部为不含夹杂物试样表面;随应变幅自0.8%增至1.2%,源区位置逐渐由内部夹杂物向表面夹杂物、不含夹杂物的试样表面转移。在应变幅为0.8%时,建立了内部和表面夹杂物面积与低周疲劳寿命的定量关系式,研究了夹杂物种类对低周疲劳寿命的影响,在一定夹杂物尺寸范围内,SiO2夹杂物比Al2O3夹杂物对低周疲劳寿命危害更大,其原因在于SiO2夹杂物周围由于γ’相贫化区的存在而产生的粗大晶粒降低了合金的低周疲劳寿命,同时,研究了夹杂物距试样表面距离与低周疲劳寿命的关系。

    Abstract:

    Powder metallurgy (P/M) Ni-based superalloy has been the most important material for high-temperature structural application in turbine disc owing to its good tensile and creep properties. However, the inclusions in P/M superalloy have an important impact on the safety and reliability of superalloy. By means of implanting Al2O3 and SiO2 inclusions artificially, the Low Cycle Fatigue (LCF) samples containing different sizes of inclusions were prepared. LCF tests with different strain amplitudes were carried out at 650 ℃. By observing and analyzing statistically the fracture of samples, the effect of size, location, types of inclusions and strain amplitude on the LCF lifetime were studied, the relationship between inclusion characteristics and LCF lifetime was constructed. The results showed that fatigue source areas were mainly internal inclusions or surface inclusions when the strain amplitude was 0.8% or 0.9%, and the inclusions greatly reduced the LCF lifetime. When the strain amplitude was 1.0% or 1.2%, the fatigue source areas had no inclusions, and the inclusions had no influence on LCF lifetime. Moreover, with the increase of strain amplitude, the locations of fatigue source were transferred from internal inclusions to surface inclusions and sample surface without inclusions gradually. With the increase of inclusions area, the LCF lifetime decreased at low strain amplitude, and the relationship between the inclusion area and the LCF lifetime was constructed. The effect of the distance from inclusions to the surface (L) on the LCF lifetime had no obvious rules when the inclusion area was uncertain. With the increase of L, the LCF lifetime increases linearly when the inclusion area was fixed. The effect of SiO2 inclusions on the LCF lifetime was more detrimental than Al2O3 inclusions when the inclusion area was within a certain range.

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冯业飞,周晓明,邹金文.夹杂物对FGH96合金低周疲劳寿命的影响及寿命预测[J].稀有金属材料与工程,2021,50(7):2455~2463.[冯业飞,Zhou Xiaoming, Zou Jinwen. Effect of Inclusions on the Low Cycle Fatigue lifetime and Life Prediction in Powder Metallurgy Superalloy FGH96[J]. Rare Metal Materials and Engineering,2021,50(7):2455~2463.]
DOI:10.12442/j. issn.1002-185X.20200563

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  • 收稿日期:2020-08-04
  • 最后修改日期:2020-10-17
  • 录用日期:2020-11-05
  • 在线发布日期: 2021-08-09
  • 出版日期: 2021-07-31