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镁合金低脉冲激光-气体混合焊的熔池形貌演变和多级调控
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1.辽宁科技大学 材料与冶金学院,辽宁 鞍山 114051;2.海洋装备用金属材料及其应用国家重点实验室,辽宁 鞍山 114009

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the National Natural Science Foundation of China (No.U1860112). State Key Laboratory of Marine Equipment made of Metal Material and Application (No.SKLMEA-USTL-201906). Guidance plan of Natural Science Foundation of Liaoning Province (No.2019-ZD-0025). The Key Project of Liaoning Education Department (No.2019FWDF03 and 2020LNQN19 ).


Evolution and Multistage Regulation of Molten Pool Mor-phology by Pulsed Laser-Gas Tungsten Arc Hybrid Welding of Magnesium Alloy
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Affiliation:

1.School of Materials and Metallurgy, University of Science and Technology Liaoning, Anshan 114051, China;2.State Key Laboratory of Metal Material for Marine Equipment and Application, Anshan 114009, China

Fund Project:

National Natural Science Foundation of China (U1860112); Joint Fund of State Key Laboratory of Metal and Material for Marine Equipment and Application and University of Science and Technology Liaoning (SKLMEA-USTL-201906); Guidance Plan of Natural Science Foundation of Liaoning Province (2019-ZD-0025); Key Project of Liaoning Education Department (2019FWDF03)

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    摘要:

    利用基于COMSOL Multiphysics的脉冲激光-气体钨极电弧(GTA)混合焊接新型双热源模型,分析了焊缝沿线选定点的温度分布,研究了激光脉冲参数和电弧电流对熔池形貌的影响。工艺参数对熔池深度的影响由大到小为:激光激励电流>电弧电流>激光脉冲宽度>激光脉冲频率;工艺参数对熔池宽度的影响由大到小为:电弧电流>激光脉冲宽度或激光激励电流>激光脉冲频率。在此基础上,构建了激光诱导电弧焊接镁合金熔池形貌数据库体系,通过复合热源参数的分级调控,以实现对熔池形貌的精准控制。利用T形焊接熔池来验证熔池形貌的调控效果,结果表明控形的准确度高至95.1%。

    Abstract:

    With the novel dual heat source model for pulsed laser-gas tungsten arc (GTA) hybrid welding by COMSOL Multiphysics, the temperature distribution was analyzed at several selected points along the weld line. The influences of laser pulse parameters and electric arc current on the welding pool morphology were investigated. The results show that the influence of different process parameters on the depth of molten pool ranked in order is as follows: laser excitation current>arc current>laser pulse width>laser pulse frequency. The influence of different process parameters on the width of molten pool ranked in order is as follows: arc current>laser pulse width or laser excitation current>laser pulse frequency. A database of molten weld pool characteristics for laser-induced arc welding of magnesium alloy was established by classifying the composite heat source parameters and used to realize the precise control of the molten pool shape. The precise control of the actual welding molten pool of a T-shaped weld is achieved with accuracy of 95.1%.

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徐振,侯忠霖,赵坦,庞启航,李胜利.镁合金低脉冲激光-气体混合焊的熔池形貌演变和多级调控[J].稀有金属材料与工程,2021,50(7):2358~2365.[Xu Zhen, Hou Zhonglin, Zhao Tan, Pang Qihang, Li Shengli. Evolution and Multistage Regulation of Molten Pool Mor-phology by Pulsed Laser-Gas Tungsten Arc Hybrid Welding of Magnesium Alloy[J]. Rare Metal Materials and Engineering,2021,50(7):2358~2365.]
DOI:10.12442/j. issn.1002-185X.20200826

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历史
  • 收稿日期:2020-10-26
  • 最后修改日期:2021-02-24
  • 录用日期:2021-03-08
  • 在线发布日期: 2021-08-09
  • 出版日期: 2021-07-31