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Ti2AlNb结构件高压气淬过程数值模拟
作者:
作者单位:

1.西安建筑科技大学;2.西北工业大学

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中图分类号:

TG156.34

基金项目:

国家自然科学基金(51474170);陕西省教育厅重点实验室项目(20JS075)


Numerical Simulation on High Pressure Gas Quenching Process of Ti2AlNb Workpiece
Author:
Affiliation:

1.Xi’an University of Architecture & Technology;2.Northwestern Polytechnical University

Fund Project:

National Natural Science Foundation of China(51474170);Key Laboratory Project of Shaanxi Provincial Department of Education(20JS075)

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    摘要:

    高压气淬过程中,由于冷却速率较大,工件易产生热应力,甚至发生塑性变形或开裂,因此能准确预测高压气淬过程中工件热应力分布对于工业生产尤为重要。本文运用计算流体力学法建立了交流流动型立式高压气淬炉气淬过程的数值传热和湍流模型,模拟了Ti2AlNb超塑成形/扩散连接空心结构件的气淬过程。采用有限体积法划分了简化炉模型的网格,并根据实际工况设定了边界条件。模拟结果显示,Ti2AlNb空心结构件在气淬开始时四周边缘冷却较快,心部冷却较慢,随着时间的增加,两侧冷却较快,心部冷却较慢。温度的分布决定了热应力的分布,Ti2AlNb结构件心部温度高,边部温度低,心部受边部的限制不能自由膨胀,因此心部受压应力。气淬过程中热应力未超过屈服强度,均属于弹性范围。

    Abstract:

    Due to the large cooling rate, the workpiece often produces thermal stress during the high-pressure gas quenching process, and even plastic deformation or cracking occurs. Therefore, it is particularly important for industrial production to accurately predict the thermal stress distribution of the workpiece during the high-pressure gas quenching process. In this paper, the numerical heat transfer and turbulence model of an exchange flow type vertical high pressure gas quenching furnace was established using computational fluid dynamics method to simulate the gas quenching of a Ti2AlNb hollow workpiece processed by superplastic forming/diffusion bonding.The mesh of simplified furnace model was built using finite volume method and the boundary conditions are set according to the actual working conditions.The simulation results show that at the beginning of gas quenching, the edges around the Ti2AlNb workpiece cool faster than the core. As time increases, the both sides cool faster than the core. The temperature distribution determines the thermal stress distribution. Ti2AlNb workpiece has a high temperature in the core and low temperature at the edges, which causes the core to be restricted by the edges and cannot expand freely, so the core is under compressive stress. During the gas quenching process, the thermal stress does not exceed the yield strength, which belongs to the elastic range.

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刘晓燕,张琪,杨艳慧,杨西荣,高飞龙. Ti2AlNb结构件高压气淬过程数值模拟[J].稀有金属材料与工程,2022,51(1):149~158.[Liu Xiaoyan, zhangqi, Yang Yanhui, Yang Xirong, Gao Feilong. Numerical Simulation on High Pressure Gas Quenching Process of Ti2AlNb Workpiece[J]. Rare Metal Materials and Engineering,2022,51(1):149~158.]
DOI:10.12442/j. issn.1002-185X.20210046

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历史
  • 收稿日期:2021-01-16
  • 最后修改日期:2021-06-19
  • 录用日期:2021-07-09
  • 在线发布日期: 2022-02-09
  • 出版日期: 2022-01-28