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冷坩埚感应熔炼对NiTiNb合金成分和组织的影响
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中国工程物理研究院机械制造工艺研究所

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国家自然科学基金委员会-中国工程物理研究院NSAF联合基金资助(批准号:U1930207),国家自然科学基金青年基金资助(批准号:51901214、52001290、52001289)


Effect of Cold Crucible Vacuum Induction Melting on Chemical Compositon and Microstructure of NiTiNb Alloy
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Institute of Machinery Manufacturing Technology,China Academy of Engineering Physics,Mianyang

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    摘要:

    采用冷坩埚真空感应熔炼方法进行NiTiNb形状记忆合金的制备,研究了冷坩埚熔炼过程中合金成分与微观组织的主要影响因素,分析了熔炼过程元素损耗的特征及主要原因,并提出了提高合金成分控制精度的方法。研究表明:较高的加热功率和多次熔炼有利于各组元的充分合金化;合金中C、O等杂质的含量随熔炼时间的延长而增加,随真空度的提高而降低,且真空度的影响大于熔炼时间;较慢的熔体冷却速度会导致铸锭中出现柱状晶区,且冷速越慢柱状晶区与凝壳区尺寸均会相应增大;熔炼前期Ni和Ti剧烈反应所引发的飞溅将会加剧合金元素的损耗,通过对合金原料进行补偿修正可大幅提高成分的控制精度。

    Abstract:

    NiTiNb shape memory alloy ingots were prepared by means of cold crucible vacuum induction melting method. Influence of this melting method on chemical composition and solidification microstructure of the alloy were studied. Losses of alloying elements during vacuum induction melting were evluated. Method for improving the accuracy of alloying element content was also advanced. The results show that higher heating power and repeated melting are benefit to sufficient alloying of different elements. The content of C and O increases with melting time and decreases with vacuum level, the influence of vacuum level is more notable than melting time. Lower cooling rate of the melt lead to the appearance of columnar zone. Besides, the size of columnar zone and shell zone in the ingt will continuously increase with the decrease of cooling rate. The splash which caused by the severe reaction of Ni and Ti during early period of melting will lead to heavier losses of the alloying elements. However, the accuracy of element content can be remarkably improved by adjustment of the weight for raw materials.

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张永皞,杨川,范啟超,孙明艳,杨琴,陈捷,黄姝珂.冷坩埚感应熔炼对NiTiNb合金成分和组织的影响[J].稀有金属材料与工程,2022,51(6):2185~2191.[Zhang Yonghao, Yang Chuan, Fan Qichao, Sun Mingyan, Yang Qin, Chen Jie, Huang Shuke. Effect of Cold Crucible Vacuum Induction Melting on Chemical Compositon and Microstructure of NiTiNb Alloy[J]. Rare Metal Materials and Engineering,2022,51(6):2185~2191.]
DOI:10.12442/j. issn.1002-185X.20210442

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历史
  • 收稿日期:2021-05-18
  • 最后修改日期:2021-06-09
  • 录用日期:2021-06-22
  • 在线发布日期: 2022-07-06
  • 出版日期: 2022-06-29