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Zr与Er复合添加后的高Mg铝合金耐磨性能研究
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1.广西有色金属及特色材料加工重点实验室;2.江西铜业集团铜板带有限公司

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南宁市科技开发项目 (20201045); 广西自然科学(2018GXNSFAA050048); 广西大学“大学生创新创业训练计划”资助项目(202110593350)


Study on wear resistance of high Mg aluminum alloy with composite addition of Zr and Er
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1.Guangxi Key Laboratory of Processing for Non-ferrous Metal and Featured Materials,Guangxi University;2.JCC Copper Strip Company Limited

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    摘要:

    Al-Mg系(5系)铝合金具有良好的加工性、耐腐蚀性和焊接性等,但中等硬度限制了其耐磨性的发挥。本文在5系铝合金的主要元素Al-xMg-0.5Mn的基础上复合添加0.14wt.%Zr和0.35wt.%Er,研究稀土高镁铝合金中(Mg含量最高达9.28 wt.%)Mg含量对其显微组织及摩擦磨损性能的影响。随着Mg含量从2.96wt.%增加到9.28wt.%,Al-xMg-0.5Mn-0.14Zr-0.35Er合金中形成的(Al,Mg,Mn,Er,Zr)复合白色相不断增多,尺寸不断增大,由棒条状变成细小鱼骨状,最后形成均匀分布的粗大鱼骨状。随着Mg含量从2.96wt.%增加到9.28wt.%,Er、Mg元素经常“相伴偏聚”,主要以Al(ErxMg1-x)和Al(Erx(Mg,Mn)1-x)相形式存在,由块状复合相转变成均匀分布的(Al,Mg,Mn,Er)复合相,具有一定强化作用,可显著改善合金摩擦磨损性能。复合添加0.14wt.%Zr和0.35wt.%Er后,合金的磨损方式从粘着磨损及磨粒磨损的混合磨损(Mg含量在2.96wt.%-5.15wt.%)转变到磨粒磨损为主(Mg含量在5.7wt.%—9.28wt.%)。随着Mg含量从2.96wt.%增加到6.8wt.%,合金的耐磨性逐渐提高;当Mg含量增加到8.0wt.%—9.28wt.%时合金耐磨性趋于稳定,400s以后瞬时摩擦磨损系数μ达到1.11-1.15稳定值。

    Abstract:

    Al-Mg alloy (5xxx aluminum alloy) has good processability, corrosion resistance and weldability, but their medium-hardness limits their wear resistance. Based on the main alloy elements of 5xxx aluminum alloys, 0.14wt.% Zr and 0.35wt.% Er were added into Al-xMg-0.5Mn; the effects of different contents of Mg (Mg content up to 9.28wt.%) on the microstructure and friction and wear properties of high Mg aluminum alloy were studied. With the increase of Mg content from 2.96wt.% to 9.28wt.%, the (Al, Mg, Mn, Er, Zr) composite phases formed in Al-xMg-0.5Mn-0.14Zr-0.35Er alloy increased gradually; the size also increased gradually; their morphology changed from rod shape to fine fishbone shape, and finally forms uniformly coarse fishbone shape. When Mg content increases from 2.96wt.% to 9.28wt.% Mg, Er and Mg are often "concomitant segregation", mainly in the form of Al (ErxMg1-x) and Al (Erx(Mg, Mn)1-x). These composite phases change from massive to uniformly distributed (Al, Mg, Mn, Er) phases, which have a certain strengthening effect and can significantly improve the friction and wear performance of the alloy. After compound addition of 0.14wt.%Zr and 0.35wt.%Er, the wear mode of the alloy changes from the mixed wear (adhesive wear and abrasive wear: Mg content is 2.96wt.% - 5.15wt.%) to abrasive wear (Mg content is 5.7wt.% - 9.28wt.%). With the increase of Mg content from 2.96wt.% to 6.8wt.%, the wear resistance of the alloy increases gradually; when the Mg content increases to 8.0wt.% - 9.28wt.%, the wear resistance of the alloy tends to be stable, and the instantaneous friction and wear coefficient μ reaches the stable value of 1.11-1.15.

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赵艳君,陆泽鹏,丁俊,廖丽梅,钟彩明,刘莹莹,曾建民. Zr与Er复合添加后的高Mg铝合金耐磨性能研究[J].稀有金属材料与工程,2023,52(2):609~616.[Zhao Yanjun, Lu Zepeng, Ding jun, Liao Limei, Zhong Caiming, Liu Yingying, Zeng Jianmin. Study on wear resistance of high Mg aluminum alloy with composite addition of Zr and Er[J]. Rare Metal Materials and Engineering,2023,52(2):609~616.]
DOI:10.12442/j. issn.1002-185X.20220026

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  • 收稿日期:2022-01-12
  • 最后修改日期:2022-03-18
  • 录用日期:2022-03-28
  • 在线发布日期: 2023-03-09
  • 出版日期: 2023-02-28