+高级检索
燃气轮机大型复杂钛合金铸件整体精铸成形工艺优化
DOI:
作者:
作者单位:

1.中航重机股份有限公司;2.清华大学机械工程系;3.航空工业贵州安吉精密铸造有限责任公司;4.清华大学航天航空学院

作者简介:

通讯作者:

中图分类号:

基金项目:

两机重大专项基础研究(J2019-VII-0002)


Optimization of Integral Investment Casting Process for Large-scale and Complex Titanium Alloy Castings in Gas Turbines
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    熔模精铸大型复杂钛合金机匣是重型燃气轮机的核心部件之一,该铸件具有轮廓高、壁厚大和形状复杂等特征,存在整体成形困难、缩松缩孔缺陷多、尺寸精度低等铸造难题,限制了高功率燃气轮机的装配和使用。本文采用Pro-Cast软件开展了离心铸造过程凝固温度场和流场研究,通过分析模拟结果确定了潜在的孤立液相区范围,基于离心铸造特性推导了设计螺旋形横浇道和倾斜冒口的数学模型,基于此构建了集合排气集渣、调节流量和优化温度场的一体化浇注系统结构,能够有效降低凝固缺陷。进一步,开发了蜡模分体拼接方案,同时构筑了直浇道,横浇道,内浇道截面积比例为1:2.5:6的浇注系统蜡模树组,结合尺寸定型和型壳加固工装,最终获得了充填完整、冶金质量良好和尺寸精确的优质铸件。为重型燃气轮机的钛合金机匣规模化制造提供了有效的技术指导,其浇注系统构型对于其他大型复杂厚壁钛合金铸件也有一定参考价值。

    Abstract:

    Large-scale and complex thick-walled titanium alloy casing castings are the key bearing component in heavy-duty gas turbine. Characterized by their large contour size, complex shapes, and substantial wall thicknesses, these castings often suffer from hard monolithic molding, complex metallurgical defects, and low dimensional accuracy compared to standard castings, limiting the assembly and use of high-power gas turbines. The solidified temperature field and fluid field during centrifugal investment casting process were systematically investigated using the finite element method. According to the characteristics of centrifugal casting, the mathematical models for designing spiral runner and inclined riser are derived. Simulation results confirmed the potential isolated liquid region range, a leading to the development of an integrated pouring system structural model capable of collecting exhaust gases and slag, regulating flow, and optimizing the temperature field, thereby significantly reducing solidification defects in castings. Furthermore, a symmetrically structured wax mold splicing scheme was designed, and a wax mold tree group for the pouring system was constructed, including a straight runner, cross runner, and inner runner with cross-sectional area ratios of 1:2.5:6. Additionally, to address the dimensional stability and insufficient strength of the investment ceramic shell, a reinforcing tool was developed. Based on this research, high-quality castings with complete filling, good metallurgical quality, and accurate size were achieved through the trial casting process. This work provides effective technical guidance for the manufacturing of titanium alloy casings in heavy-duty gas turbines, and the pouring system configuration offers reference value for other large-scale titanium alloy centrifugal investment castings.

    参考文献
    相似文献
    引证文献
引用本文

冉兴,陈义斯,文迪,龙兴权,高晓慧,何良菊,李培杰.燃气轮机大型复杂钛合金铸件整体精铸成形工艺优化[J].稀有金属材料与工程,,().[Ran Xing, Chen Yisi, Wen Di, Long Xingquan, Gao Xiaohui, He Liangju, Li Peijie. Optimization of Integral Investment Casting Process for Large-scale and Complex Titanium Alloy Castings in Gas Turbines[J]. Rare Metal Materials and Engineering,,().]
DOI:[doi]

复制
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2025-02-13
  • 最后修改日期:2025-04-13
  • 录用日期:2025-04-21
  • 在线发布日期:
  • 出版日期: