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激光选区熔化-3D 打印软磁合金:工艺、性能和前景
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西安理工大学材料科学与工程学院

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the National Natural Science Foundation of China (No. 52171191 and 52371198) and the project of Constructing National Independent Innovation Demonstration Zones (XM2024XTGXQ05).


SLM-3D printed Soft Magnetic Alloys: Process, Performance, and Prospects
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1.School of Materials Science Engineering,Xi’an University of Technology Jinhua South Road 5#,Xi’an 710048;2.P. R. China

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the National Natural Science Foundation of China (No. 52171191 and 52371198) and the project of Constructing National Independent Innovation Demonstration Zones (XM2024XTGXQ05).

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    摘要:

    软磁合金因其具有高饱和磁感应强度、低矫顽力和高磁导率等优点,被广泛应用于各种电力电子设备中。在某些应用中,越来越需要复杂形状的组件来提高性能。增材制造技术,特别是选择性激光熔化(SLM),已经成为制造这种形状复杂的软磁元件的有效方法。SLM是一种基于激光的增材制造技术,采用高功率密度激光在粉末床内选择性地熔化和融合金属粉末。这种方法可以实现快速原型制作、精确的几何控制和多材料设计的集成。本文重点介绍了SLM技术在软磁合金制造中的应用进展,重点介绍了Fe-Si、Fe-Ni、Fe-Co和非晶合金体系。此外,它还探讨了SLM在制造过程中的实施,并评估了与基于SLM的软磁合金生产相关的机遇和挑战。

    Abstract:

    Soft magnetic alloys are extensively utilized in various power electronic devices due to their advantageous properties, including high saturation magnetic induction, low coercivity, and high permeability. In certain applications, complex-shaped components are increasingly required to enhance performance. Additive manufacturing technologies, particularly selective laser melting (SLM), have emerged as effective methods for fabricating such intricately shaped soft magnetic components. SLM, a laser-based additive manufacturing technique, employs high-power density lasers to selectively melt and fuse metal powders within a powder bed. This approach enables rapid prototyping, precise geometrical control, and the integration of multi-material designs. This review highlights recent advancements in the application of SLM technology for the production of soft magnetic alloys, focusing on Fe-Si, Fe-Ni, Fe-Co, and amorphous alloy systems. Moreover, it explores the implementation of SLM in manufacturing processes and evaluates both the opportunities and challenges associated with SLM-based production of soft magnetic alloys.

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刘炳旭,游才印,王凤辉,田娜,刘和光,张静,朱孝培.激光选区熔化-3D 打印软磁合金:工艺、性能和前景[J].稀有金属材料与工程,,().[Bingxu Liu, Caiyin You, Fenghui Wang, Na Tian, Heguang Liu, Jing Zhang, Xiaopei Zhu. SLM-3D printed Soft Magnetic Alloys: Process, Performance, and Prospects[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2025-02-17
  • 最后修改日期:2025-05-14
  • 录用日期:2025-05-27
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