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水环境对磁控Plasma-FCAW水下复合焊成形组织特征及熔滴过渡行为的影响
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作者:
作者单位:

1.哈尔滨工业大学(威海);2.哈尔滨工业大学;3.海洋石油工程股份有限公司

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中图分类号:

TG456.9

基金项目:

国家自然科学基金U22B20127;国家自然科学基金52175305;泰山学者建设工程资助(tstp20230618)


Influence of Water Environment on the Forming Microstructure Characteristics and Droplet Transfer Behavior of Magnetically Controlled Plasma - FCAW Underwater Hybrid Welding
Author:
Affiliation:

1.Harbin Institute of Technology, Weihai;2.Harbin Institute of Technology

Fund Project:

National Natural Science Foundation of China U22B20127; National Natural Science Foundation of China 52175305; Mount Taishan Scholar Construction Project (tstp20230618)

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    摘要:

    磁控等离子-药芯焊丝电弧复合焊(plasma-flux cored arc welding, Plasma-FCAW)作为一种高效的复合电弧焊接方法,具有深熔性好、飞溅小的特点,但由于水下环境复杂,焊接过程易受干扰,因此本研究采用自主设计的励磁装置对Plasma-FCAW复合水下焊施加横向磁场进行调控,促进两电弧间的柔性耦合,有效改善复合焊接过程及焊缝成形的稳定性。在此基础上进行不同盐度、温度水环境下的焊接工艺实验,并研究了水环境对熔滴过渡行为及焊缝成形和组织性能的影响。结果表明,盐度提高会使熔滴过渡周期缩短、冷却速度提高、焊缝熔宽下降,水温对电弧稳定性和熔滴过渡行为影响显著,低温下熔滴过渡周期缩短,高温时熔滴过渡周期不规则。盐度增加和水温降低都会导致焊缝区侧板条铁素体和针状铁素体含量提高,而水温增加会使热影响区珠光体含量有所增加,从而对焊缝硬度产生影响。

    Abstract:

    Plasma-flux cored arc welding (Plasma-FCAW), as an efficient hybrid arc welding method, features good deep penetration and small spatter. However, due to the complex underwater environment, the welding process is prone to interference. Therefore, in this study, a self-designed excitation device was used to apply a transverse magnetic field to regulate the underwater hybrid Plasma-FCAW, promoting the flexible coupling between the two arcs and effectively improving the stability of the hybrid welding process and the weld bead formation. On this basis, welding process experiments were carried out in water environments with different salinities and temperatures, and the effects of the water environment on the droplet transfer behavior, weld bead formation, and microstructure and properties were studied. The results show that an increase in salinity will shorten the droplet transfer cycle, increase the cooling rate, and reduce the weld bead width. The water temperature has a significant impact on the arc stability and droplet transfer behavior. The droplet transfer cycle shortens at low temperatures, and the droplet transfer cycle is irregular at high temperatures. Both the increase in salinity and the decrease in water temperature will lead to an increase in the content of Side plate ferrite and acicular ferrite in the weld zone, while the increase in water temperature will lead to an increase in the pearlite content in the heat-affected zone, thus affecting the hardness of the weld bead.

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张洪涛,杨帆,于佳,李连波,孙宇.水环境对磁控Plasma-FCAW水下复合焊成形组织特征及熔滴过渡行为的影响[J].稀有金属材料与工程,,().[zhanghongtao, yangfan, yujia, lilianbo, sunyu. Influence of Water Environment on the Forming Microstructure Characteristics and Droplet Transfer Behavior of Magnetically Controlled Plasma - FCAW Underwater Hybrid Welding[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2025-02-28
  • 最后修改日期:2025-05-14
  • 录用日期:2025-05-27
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