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Zr/Re共改性PtAl涂层在恒温氧化中组织演变研究
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西安热工研究院有限公司

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陕西省重点研发计划(项目号2024GX-YBXM-214);中国华能集团有限公司总部科技项目(项目号HNKJ18-H11)


Study on microstructure evolution of Zr/Re co-modified PtAl coatings during isothermal oxidation
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1.Xi'2.'3.an Thermal Power Research Institute Co.,Ltd.,Xi'4.an710054;5.China;6.Xi&7.amp;8.#39;9.&10.an Thermal Power Research Institute Co.,Ltd.,Xi&

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the Key Research and Development Plan of Shaanxi Province (Grant No. 2024GX-YBXM-214) and Science and Technology Project of China Huaneng Group Co., Ltd. (Grant No. HNKJ18-H11)

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    摘要:

    采用“电镀Pt真空扩散退火,复合电镀Ni-Zr/Re层+电弧离子镀Al层真空扩散退火”的方法制备了Zr/Re共改性PtAl涂层,并对其在1100 ℃进行200 h的恒温氧化实验。使用扫描电子显微镜、X射线衍射仪、电子显微探针对退火态涂层、氧化态涂层的物相组成以及显微形貌进行了表征,探究氧化过程中改性元素的分布以及涂层组织的演变规律。结果显示,涂层中弥散分布的富Re析出相在氧化过程中聚集长大并形成挥发性氧化物Re2O7。固溶在涂层中的Zr与扩散到涂层中的基体合金元素Ta发生了共析出,并且部分Zr进入Al2O3膜中形成富Zr氧化物,降低Al2O3膜的生长速率。此外,随着涂层和基体之间元素互扩散,涂层中的β相发生马氏体相变,互扩散区中的析出相由片状结构转变为颗粒状,同时在涂层的二次反应区中发现富Cr析出相和富Re、Cr和W析出相存在共生关系。

    Abstract:

    The Zr/Re co-modified PtAl coating was fabricated by the method of “electroplating Pt vacuum diffusion annealing, composite electroplating Ni-Zr/Re layer+arc ion plating Al layer vacuum diffusion annealing”and the isothermal oxidation experiment was carried out at 1100 ℃ for 200 h. The phase composition and microstructure of the as-annealed coating and the oxidized coating were characterized by scanning electron microscopy, X-ray diffraction and electron microprobe analysis, and the distribution law of the modified elements and the evolution law of the coating microstructure during oxidation were investigated. The results show that the Re-rich precipitates dispersed in the coating aggregate and grow during oxidation and form volatile oxide Re2O7. The Zr solid-solved in the coating co-precipitates with the Ta element diffused into the coating from the substrate alloy, and some Zr entered the Al2O3 scale to form Zr-riched oxides, reducing the growth rate of the Al2O3 scale. In addition, with the mutual diffusion of elements between the coating and the substrate, the β phase in the coating undergoes martensitic transformation. The precipitates in the mutual diffusion zone change from plate-like to particle-like, and the coexistence relationship of Cr-rich precipitates and Re, Cr and W-rich precipitates is found in the secondary reaction zone of the coating.

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李运通,肖俊峰,高松,唐文书,李永君,南晴,黎一帆,徐小卜,马伟,吴小虎. Zr/Re共改性PtAl涂层在恒温氧化中组织演变研究[J].稀有金属材料与工程,,().[Li Yuntong, Xiao Junfeng, Gao Song, Tang Wenshu, Li Yongjun, Nan Qing, Li Yifan, Xu Xiaobu, Ma Wei, Wu Xiaohu. Study on microstructure evolution of Zr/Re co-modified PtAl coatings during isothermal oxidation[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2025-03-27
  • 最后修改日期:2025-05-21
  • 录用日期:2025-05-27
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