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3D打印纯铜坯体热脱脂过程形状优化研究
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作者单位:

1.哈尔滨工业大学;2.哈工大郑州研究院;3.哈尔滨工程大学材料科学与化学工程学院

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中国博士后科学基金(资助号:2021M700036,2023T160156)


Research on Shape Optimization in the Thermal Debinding Process of 3D Printed Pure Copper Green parts
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1.Center for Composite Materials and Structures,Harbin Institute of Technology;2.Zhengzhou Research Institute,Harbin Institute of Technology;3.College of Materials Science and Chemical Engineering, Harbin Engineering University

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    摘要:

    铜及其合金因其高导热性而在热管理领域展现出巨大的应用潜力,3D打印技术是拓展其应用场景的关键。脱脂技术是限制其打印技术发展的主要因素之一。本文建立了粘结剂喷射(Binder jetting,BJ)打印坯体的热脱脂质量量化指标,并对BJ打印坯体内部的粘结剂分布进行了优化,对不同优化方式的优化结果进行了对比与实验验证。研究发现,坯体内部的粘结剂分布优化区域的最佳参数为(S1/S0,R1/R0,R2/R0)=(0.6,0.4,0.8)。形状优化结果的粘结剂分布也呈现出上窄下宽的喇叭形状。对其进行打印验证,发现其打印效果并无明显差异。对相同整体粘结剂含量的不同粘结剂分布策略的力学性能进行分析发现,形状优化相较未优化时提高了10%。本研究为后续坯体粘结剂分布形状优化相关研究提供了参考,有利于高性能打印材料的间接3D打印异构成型技术的发展。

    Abstract:

    Copper and its alloys show great application potential in the field of thermal management due to their high thermal conductivity, and 3D printing technology is the key to expanding their application scenarios. Debinding technology is one of the main factors limiting the development of its printing technology. In this paper, quantitative indicators for the thermal debinding quality of binder jetting (BJ) printed green bodies are established. The binder distribution inside the BJ printed green bodies is optimized, and the optimization results of different optimization methods are compared and verified through experiments. The study finds that the optimal parameters for the optimized area of the binder distribution inside the green part are (S1/S0,R1/R0,R2/R0)=(0.6,0.4,0.8). The binder distribution of the shape - optimized result also shows a flared shape that is narrower at the top and wider at the bottom. After printing verification, it is found that there is no significant difference in the printing effect. Analysis of the mechanical properties of different binder distribution strategies with the same overall binder content reveals that the shape optimization improves the performance by 10% compared to the non - optimized case. This study provides a reference for subsequent research on the shape optimization of the binder distribution in green bodies and is beneficial to the development of indirect 3D printing heterogeneous forming technology for high - performance printing materials.

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曹文鑫,赵坤龙,叶之杰,石东萌,刘同,吕华港,王建东,张宇民,朱嘉琦,韩杰才.3D打印纯铜坯体热脱脂过程形状优化研究[J].稀有金属材料与工程,,().[Cao Wenxin, Zhao Kunlong, Ye Zhijie, Shi Dongmeng, Liu Tong, Lyu Huagang, Wang Jiandong, Zhang Yumin, Zhu Jiaqi, Han Jiecai. Research on Shape Optimization in the Thermal Debinding Process of 3D Printed Pure Copper Green parts[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2025-05-08
  • 最后修改日期:2025-06-03
  • 录用日期:2025-06-11
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