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高碳镍基高温合金凝固过程相变与热裂敏感性关联分析
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北京科技大学 材料科学与工程学院

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中图分类号:

TG27

基金项目:

国家自然科学基金资助(项目号51571012)


Analysis of Phase Transformation and Hot Crack Sensitivity in the Solidification of High Carbon Nickel-Based Superalloy
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Affiliation:

School of Materials Science and Engineering,University of Science and Technology Beijing

Fund Project:

The National Natural Science Foundation of China ( No.51571012)

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    摘要:

    针对高碳镍基高温合金铸锭凝固过程中复杂析出相演变行为,本研究采用多种手段探究了凝固过程中相变与热裂敏感性的关联性。通过光学显微镜、扫描电子显微镜及热力学计算等方法明确铸锭热裂敏感性的组织原因;采用差示扫描量热实验和等温凝固实验结合组织分析结果,揭示了凝固过程中相变对热裂敏感性的影响;通过零强度和零塑性温度确定以及热应力分析,阐明了合金凝固过程组织演变对强塑性的影响是导致高热裂敏感性的本质原因。研究合金凝固析出相种类复杂,Al、C、Ti、Co、Ni、Nb和Mo元素在液相中的显著富集导致Laves相和(γ+γ′)共晶相在较低温度下形成,这也使得凝固的最后阶段速率缓慢,凝固温度区间高达151 ℃。在脆性温度区间铸锭承受的第一主应力受锭型大小和浇注工艺的影响,应力会超过合金的强度极限,表明合金自身具有高热裂倾向。揭示这类高温合金凝固过程与铸锭强韧性之间的关联,为控制凝固过程中的开裂倾向提供理论和实践指导。

    Abstract:

    This study investigated the complex evolution of precipitates during the solidification of high-carbon nickel-based superalloy ingots, exploring the relationship between phase transformation and hot cracking sensitivity during solidification. The causes of hot crack sensitivity in ingots were identified using optical microscopy, scanning electron microscopy, and thermodynamic calculations. Differential scanning calorimetry and isothermal solidification experiments, combined with various structural analysis methods, were used to reveal the impact of phase transitions on hot crack sensitivity during solidification. The essence of high hot crack sensitivity due to the evolution of alloy solidification structure and its impact on mechanical properties were elucidated through zero-strength and zero-plasticity tests during solidification, along with thermal stress analysis. The solidification of the alloy produced complex precipitate phases. The significant enrichment of elements like Al, C, Ti, Co, Ni, Nb, and Mo in the liquid phase resulted in the formation of Laves phase and (γ+γ′) eutectic phase at lower temperatures. This led to a slower rate during the final stage of solidification, with a solidification temperature range of up to 151 °C. The first principal stress experienced by ingots in the brittleness temperature range was influenced by the ingot size and casting process. The stress often exceeded the strength limit of the alloy, indicating a high tendency for hot crack in the alloy. This revealed the relationship between the solidification process of superalloy and the toughness and strength of the ingot, providing theoretical and practical guidance for controlling the tendency to crack during solidification.

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李 澍,赵 展,江 河,董建新.高碳镍基高温合金凝固过程相变与热裂敏感性关联分析[J].稀有金属材料与工程,,().[Li Shu, Zhao Zhan, Jiang He, Dong Jianxin. Analysis of Phase Transformation and Hot Crack Sensitivity in the Solidification of High Carbon Nickel-Based Superalloy[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2023-12-24
  • 最后修改日期:2024-03-27
  • 录用日期:2024-04-16
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