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Doping Effects of Mo2CoB2 Ternary Transition Metal Boride: a First-Principles Study  PDF

  • Zhang Yuhan
  • Jin Na
  • Liu Ying
Center for Rare Earth & Vanadium & Titanium Materials, College of Materials Science and Engineering, Sichuan University, Chengdu 610065, China

Updated:2023-11-23

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Abstract

The first-principles calculation was used to investigate the influence of doping fourth-period transition metal elements on the structural, mechanical, and thermal properties of Mo2CoB2. Through the calculation of cohesive energy and formation enthalpy as well as the calculation comparison between the obtained results and Born-Huang criterion, all doped compounds are thermodynamically and mechanically stable. Point defect theory was employed to determine the occupation sites and occupation preference of doped elements in the Mo2CoB2 crystal cell. Results show that Sc and Ti exhibit strong preference for Mo sites, and V has a weak preference for Mo sites. Additionally, Cr, Mn, Fe, Cu, and Zn have a weak preference for Co sites, and Ni has a strong preference for Co sites. Debye temperatures were obtained by the contrast calculation. The results reveal that except Mo7TiCo4B8, Mo7VCo4B8, and Mo7CrCo4B8, the doped models all have lower Debye temperatures than the undoped model, suggesting that except Ti, V, and Cr elements, the addition of transition metal elements of large quantity into the Mo2CoB2 hard phase should be avoided. Furthermore, except that of the Cr-doped model, the hardness of the doped models is lower than that of the undoped model, and the models with doped elements at preferential sites normally exhibit higher hardness than those at non-preferred sites do. This research provides theoretical basis for the development of Mo2CoB2-Co cermet with improved properties.

Cermet is a non-homogeneous composite material composed of metal or alloy with various ceramic phases[

1–2], which not only has excellent metal properties, such as ductility and plasticity, but also presents good ceramic properties, such as high strength, great hardness, high wear resistance, and fine temperature resistance[3–4]. The cermet applications in tool materials and structural materials become more and more important, promoting the industrial development and improving the productivity.

WC-Co is one of the commonly used cermets due to its high hardness, toughness, and corrosion resistance[

5], and it has been widely used as tool material, such as milling cutter, boring tool, turning tool, planer, and drill, to cut non-ferrous metals, cast iron, plastics, synthetic fibers, graphite, glass, stone, stainless steel, and high manganese steel. However, the raw material tungsten is a global strategic non-renewable resource[6], and the fracture toughness of WC-Co is relatively low, resulting in the difficulty of W resource access and the easy occurrence of crack initiation under complex stress conditions[7]. Therefore, tungsten-free cermet materials with high hardness and high toughness are urgently required.

Three generations of tungsten-free cermet materials have been developed[

8]. The first-generation cermet is produced from Ni-doped TiC. The second-generation tungsten-free cermet is prepared by adding Mo element into the Ni-doped TiC phase, which improves the wettability and toughness. The third-generation tungsten-free cermet is prepared by adding nitrides into the hard phase to form a composite phase. The binder phase performance is enhanced by adding Co and other elements. Although the Ti(C,N)-based cermet exhibits good high-temperature hardness and excellent wear resistance, its lower toughness restricts the further application. Therefore, the tungsten-free cermet materials with excellent properties should be further developed.

Currently, the ternary transition metal boride with excellent abrasion resistance, good corrosion resistance, and relatively good mechanical properties at high temperatures attracts much attention in the research of tungsten-free cermet[

9], which mainly involves the Mo2FeB2-Fe, Mo2NiB2-Ni, and WCoB-Co[10]. Among them, the ternary boride Mo2FeB2-Fe[11] has high wear resistance, Mo2NiB2-Ni[12] has remarkable corrosion resis-tance, and WCoB-Co[13] has exceedingly high-temperature resistance. In addition to these ternary borides, Mo2CoB2-Co is also worthy of attention: it is tungsten-free and its binder phase Co has higher corrosion resistance than Fe and Ni do. Although the ternary borides show great performance in various applications, the brittleness is still a problem[14]. There-fore, the method of doping alloying elements is proposed to improve the cermet microstructure and to enhance the mechanical properties. Mo2CoB2-Co cermet is mainly composed of the hard phase Mo2CoB2 which directly affects the wear resistance and thermal properties of cermet. Therefore, the effects of transition metal elements doping on the mechanical and thermal properties of Mo2CoB2 hard phase should be thoroughly investigated.

The first-principles calculations have been widely employed to study the mechanical and thermal properties of materials. Zhang et al[

15] used the first-principles method to investigate the elastic properties, thermodynamic properties, and electronic structure of AgAuPd medium entropy alloy under different pressures, providing theoretical basis for the experiments. Lin[16] and Wang[17] et al used the first-principles study to analyze the effects of Cr, Ni, and Mn elements on the crystal structure and mechanical properties of Mo2FeB2. It is found that Cr, Ni, and Mn tend to occupy the Fe sites in Mo2FeB2. Cr can significantly increase the shear modulus, Young's modulus, and Vickers hardness of Mo2FeB2, whereas Ni reduces the values of the abovementioned properties. However, Ni can improve the ductility of Mo2FeB2. Zhang et al[18–20] used the first-principles calculations to study the effects of doped Cr, Mn, V, and other transition metal elements on the crystal structure, mechanical properties, and electronic structure of WCoB. It is demonstrated that Cr, Mn, and V can reduce the shear modulus and bulk modulus of WCoB to a certain extent.

Therefore, in this research, the first-principles calculation was used to calculate the cohesive energy and enthalpy of Mo2CoB2 supercells doped with the fourth-period transition metal elements. The atomic sites of various doping elements in the Mo2CoB2 supercells were analyzed, and the effects of the doping elements on crystal structure, mechanical properties, and thermal properties of Mo2CoB2 were investigated.

1 First-Principles Calculation

Before constructing the transition metal element-doped Mo2CoB2 model, two issues should be considered: the doping concentration and doping site. Through the comprehensive consideration, a supercell model (20 atoms) of 1×2×1 of Mo2CoB2 crystal was selected in this research. Besides, the doped models were constructed with the transition metal (Sc, Ti, V, Cr, Mn, Fe, Ni, Cu, Zn) atoms occupying both Mo and Co sites, and the specific doping sites need to be determined based on the results of first-principles calculations. The schematic diagrams of doped models are shown in Fig.1a–1b, and the doped atoms occupying the Mo and Co sites are represented by XMo-site and XCo-site, respectively. In addition, the anti-site models with a single Mo atom occupying Co site and a single Co atom occupying the Mo site were constructed, as well as vacancy models with vacancies at the Mo and Co sites, as shown in Fig.1c–1f.

Fig.1  Schematic diagrams of point defect models of Mo2CoB2 supercell: (a) Mo7XCo4B8 with transition metal element X occupying Mo site; (b) Mo8Co3XB8 with transition metal element X occupying Co site; (c) Mo9Co3B8 with Mo element occupying Co site; (d) Mo7Co5B8 with Co element occupying Mo site; (e) Mo7Co4B8 with vacancy occupying Mo site; (f) Mo8Co3B8 with vacancy occupying Co site (dashed circle indicates the site changes)

All first-principles calculations were conducted based on the density functional theory[

21–22] with the Vienna Ab Initio Simulation Package[23–24]. The interactions between the atomic core and the valence electron were described by the Projector Augmented Wave potentials[25–26]. The exchange and cor-relation functions were evaluated through the Perdew-Burke-Ernzerh function with generalized gradient approximation[27]. The cut-off energy of the plane wave was 500 eV. Monkhorst-Pack type k-points grid was used and the number of k-points was 6×6×6. The self-consistent field converged below 1×10-5 eV/atom. The maximum force tolerance was below 1×10-1 eV/nm.

2 Results and Discussion

2.1 Structural stability

In order to investigate the positions of doped elements, several criteria methods based on atomic radius[

18], enthalpy of formation, and cohesive energy[28] are proposed.

Table 1 presents the atomic radii of Mo and the fourth-period elements. According to the atomic radius-based occu-pancy criterion, the closer the distance between the transition metal element and Mo (or Co) element, the higher the occupancy probability of the Mo (or Co) site by the transition metal element[

18]. The eigenvalue RX-1/2(RMo+RCo) is intro-duced to determine the critical distance between the transition metal element X and Mo/Co, where RX is the atomic radius of the transition metal element X, RMo is the atomic radius of the Mo element, and RCo is the atomic radius of Co element. If RX-1/2(RMo+RCo)>0, the atomic radius of X element is closer to Mo; otherwise, the atomic radius of X element is closer to that of Co. As shown in Table 1, Sc, Ti, V, and Zn elements tend to occupy the Mo sites, whereas Cr, Mn, Fe, Ni, and Cu elements tend to occupy the Co sites.

Table 1  Atomic radii, calculated eigenvalue, and preferential sites of the fourth-period elements and Mo element
ElementAtomic radius/nmRx-1/2(RMo+RCo)Preferential site
Mo 0.139 7 Mo
Sc 0.162 30 Mo
Ti 0.147 15 Mo
V 0.134 2 Mo
Cr 0.128 -4 Co
Mn 0.127 -5 Co
Fe 0.126 -6 Co
Co 0.125 -7 Co
Ni 0.124 -8 Co
Cu 0.128 -4 Co
Zn 0.134 2 Mo

The cohesive energy can also be used to determine the positions of doped elements. Lin et al[

16] studied the doping positions of Cr, Ni, and Mn elements in Mo2FeB2 by cohesive energy. It is found that the cohesive energy of Cr, Ni, and Mn elements occupying the Fe sites is lower than that occupying the Mo sites, indicating that Cr, Ni, and Mn elements tend to occupy the Fe sites. Keränen et al[29] proved that the Cr element does not only occupy the Fe sites in Mo2FeB2. Some Cr atoms also occupy the Mo sites. It is clear that the cohesive energy-based method is not accurate. Compared to the cohesive energy, the enthalpy of formation as the determination criterion of dopant elements is more reliable. Table 2 shows the lattice parameters, cohesive energies, and enthalpies of formation of undoped and doped transition metal models. In this research, the cohesive energy and formation enthalpy can be calculated by Eq.(1) and Eq.(2)[30], respectively:

Ecoh(MoaCobXcBd)=Etot(MoaCobXcBd)-aE(Mo)-bE(Co)-cE(X)-dE(B)a+b+c+d (1)
ΔHr(MoaCobXcBd)=Ecoh(MoaCobXcBd)-aEcoh(Mo)-bEcoh(Co)-cEcoh(X)-dEcoh(B) (2)
Table 2  Lattice parameters, cohesive energies, and enthalpies of formation of MoaCobXcBd compounds with undoped, doped, and vacancy models
CompoundLattice parameter/nmCell volume/×10-3 nm-3Cohesive energy, Ecoh/eV·atom-1Enthalpy of formation, ∆Hr/eV·molecule-1
abc
Mo8Co4B8 0.7113 0.9117 0.3163 205.12 -7.123 -9.137
Mo7Co4B8 0.7073 0.9030 0.3141 200.63 -6.944 -6.190
Mo8Co3B8 0.7043 0.9067 0.3146 200.90 -7.133 -7.536
Mo7Co5B8 0.7064 0.9052 0.3150 201.43 -6.991 -8.758
Mo9Co3B8 0.7214 0.9315 0.3156 212.11 -7.210 -8.624
Mo7ScCo4B8 0.7161 0.9157 0.3178 208.40 -6.987 -9.865
Mo8Co3ScB8 0.7136 0.9381 0.3210 214.88 -7.000 -7.867
Mo7TiCo4B8 0.7110 0.9112 0.3165 205.06 -7.088 -10.724
Mo8Co3TiB8 0.7119 0.9308 0.3186 211.15 -7.134 -9.397
Mo7VCo4B8 0.7079 0.9084 0.3155 202.92 -7.067 -10.194
Mo8Co3VB8 0.7133 0.9252 0.3161 208.59 -7.148 -9.570
Mo7CrCo4B8 0.7067 0.9066 0.3149 201.75 -7.035 -9.398
Mo8Co3CrB8 0.7146 0.9217 0.3142 206.92 -7.146 -9.371
Mo7MnCo4B8 0.7064 0.9053 0.3147 201.27 -6.934 -9.098
Mo8Co3MnB8 0.7128 0.9170 0.3154 206.17 -7.072 -9.611
Mo7FeCo4B8 0.7056 0.9045 0.3153 201.22 -6.974 -8.792
Mo8Co3FeB8 0.7116 0.9125 0.3162 205.33 -7.130 -9.654
Mo7NiCo4B8 0.7075 0.9053 0.3150 201.77 -6.965 -8.011
Mo8Co3NiB8 0.7112 0.9120 0.3170 205.59 -7.131 -9.762
Mo7CuCo4B8 0.7093 0.9059 0.3161 203.10 -6.858 -7.928
Mo8Co3CuB8 0.7116 0.9148 0.3177 206.81 -7.014 -8.795
Mo7ZnCo4B8 0.7115 0.9063 0.3178 204.89 -6.732 -7.811
Mo8Co3ZnB8 0.7109 0.9184 0.3195 208.58 -6.872 -8.353

where Ecoh(MoaCobXcBd) and ΔHr(MoaCobXcBd) are the cohesive energy and enthalpy of formation of MoaCobXcBd compounds (X indicates the doped transition metal element); Etot(MoaCobXcBd) is the total energy of MoaCobXcBd molecule; E(Mo), E(Co), E(X), and E(B) are the energies of free Mo, Co, X, and B atoms, respectively; Ecoh(Mo), Ecoh(Co), Ecoh(X), and Ecoh(B) are the cohesive energies of Mo, Co, X, and B per atom, respectively. According to Table 2, all cohesive energy and enthalpy of formation are negative, indicating that all the compounds are thermodynamically stable. It can be seen that when Sc, Ti, V, and Cr elements occupy the Mo sites, their enthalpies of formation are smaller than those when they occupy the Co sites. When Mn, Fe, Ni, Cu, and Zn elements occupy the Co sites, their enthalpies of formation are smaller than those when they occupy the Mo sites. Hence, Sc, Ti, V, and Cr elements tend to occupy the Mo sites, whereas the Mn, Fe, Ni, Cu, and Zn elements tend to occupy the Co sites.

The abovementioned criteria only consider the single factor and do not take into account the vacancy movement and atomic migration in the material. Currently, the widely accepted theory is the point defect theory[

31–32], whose predictions show good consistency with the experiments[33–35]. Therefore, the site occupancy by transition metal atoms in Mo2CoB2 crystal is further discussed based on this theory.

In this research, the point defects in Mo2CoB2 crystal can be divided into six types: (1) the transition metal atom X occu-pying the Mo site, as denoted by XMo; (2) the transition metal atom X occupying the Co site, as denoted by XCo; (3) Mo atom enrichment in Mo2CoB2 crystal with Mo atom occupying the Co site, as denoted by MoCo; (4) Co atom enrichment in Mo2CoB2 crystal with Co atom occupying the Mo site, as denoted by CoMo; (5) a vacancy occupying the Mo site, as denoted by VaMo; (6) a vacancy occupying the Co site, as denoted by VaCo. Thus, the enthalpy of formation of Mo8Co3XB8 and Mo7XCo4B8 compounds containing point defects can be represented as a linear function of defect atom concentrations, as follows:

ΔH=ΔH(Mo8Co4B8)+dHdXd (3)

where Xd is the defect concentration of type d={XMo, XCo, MoCo, CoMo, VaMo, VaCo}, ΔH(Mo8Co4B8) is the enthalpy of formation for Mo8Co4B8 compound, and Hd is the enthalpy of formation for d type defect. Therefore, the enthalpy of formation for the Mo8-xCo4-yBXx+y (x and y represent the numbers of missing Mo and Co atoms relative to the defect-free Mo2CoB2 crystal, respectively, and x+y is the total number of defect atoms) compound containing point defects can be calculated by Eq.(4), as follows:

ΔH(Mo8-xCo4-yB8X)=E(Mo8-xCo4-yB8Xx+y)-(8-x)E(Mo)-(4-y)E(Co)-8E(B)-(x+y)E(X)x+y (4)

where E(Mo8-xCo4-yB8Xx+y) is the total energy of Mo8-xCo4-yB8Xx+y; E(Mo), E(Co), E(X), and E(B) are the ground state energies of the pure Mo, Co, X, and B elements, respectively.

Based on Eq.(34), the enthalpy of formation for models with point defects can be described:

Hd=ΔH(MoC8-xo4-yB8Xx+y)-ΔH(Mo8Co4B8)Xd (5)

The 1×2×1 Mo2CoB2 supercell was used. When the defect types are doping defects and anti-site defects, the Xd value is 20; when the vacancy defects occur, the Xd value is 19. The energy required to move the transition metal atom X from the Mo site to the Co site in the Mo2CoB2 supercell is denoted as EXMoCo, and its expression is as follows:

EXMoCo=E(Mo8Co3XB8)-E(Mo7XCo4B8)                    +E(Mo7Co5B8)-E(Mo8Co4B8) (6)

If EXMoCo<0, E(Mo7XCo4B8)+E(Mo8Co4B8)>E(Mo8Co3XB8) +E(Mo7Co5B8). Thus, the energy of E(XCo)+E(CoMo) is less than the energy of E(XMo)+E(CoCo). This result indicates that when X moves from the Mo site to the Co site, the total energy of the system is reduced, and therefore the transition metal atom X prefers to occupy the Co site. If EXMoCo<E(VaMo)+ E(VaCo), the transition metal atom X prefers to occupy the Mo site, because the energy required for the X atom movement from Mo site to Co site is less than the anti-site exchange formation energy Eant, where Eant=E(VaMo)+E(VaCo). In both cases, the atom shows a strong site preference. However, between 0 and Eant, the weak site preference region also exists. Therefore, EXMoCo can be normalized by Eant, as follows:

E˜XMoCo=EXMoCoEant (7)

Finally, the occupancy of transition metal atoms can be divided into four situations: (1) E˜XMoCo<0, strong Co site preference; (2) E˜XMoCo>1, strong Mo site preference; (3) 0<E˜XMoCo<0.5, weak Co site preference; (4) 0.5<E˜XMoCo <1, weak Mo site preference.

Taking the data in Table 2 into the abovementioned formulas, E˜XMoCo values can be calculated, and the results are shown in Fig.2. It can be seen that Sc and Ti exhibit a strong Mo site preference, whereas V exhibits a weak Mo site preference. Cr, Mn, Fe, Cu, and Zn show weak Co site preference, and Ni shows a strong Co site preference. The larger the E˜XMoCo value, the stronger the preference of transition metal element occupying the Mo site. The smaller the E˜XMoCo value, the stronger the preference of transition metal element occupying the Co sit. Additionally, with increasing the atomic number, the E˜XMoCo value of the fourth-period transition metal element X is decreased firstly and then increased. The lowest E˜XMoCo value appears when X is Ni element. Therefore, the Ni element has the strongest preference to occupy the Co site, and the Sc element has the strongest preference to occupy the Mo site.

Fig.2  Site preference distributions of doped transition element X of the fourth-period in Mo2CoB2 supercells

It can be seen that the atomic radius-based criterion cannot quantitatively present the strength of atomic site preference and cannot comprehensively consider the influencing factors, such as doping element concentration and temperature. It can only roughly predict the specific atomic site preference. In most cases, the results obtained by the atomic radius-based criterion are consistent with the predictions obtained by point defect theory, except for the site preference of Zn element. The cohesive energy-based criterion is theoretically inconsistent with experiment conditions, so it cannot be used as the criterion. Moreover, the enthalpy of formation criterion also predicts different results for Cr element.

2.2 Mechanical properties

Before the mechanical property analysis, the traditional mechanical stability conditions should be considered. The elastic constants Cij of MoaCobXcBd compounds with undoped, doped, and vacancy models are shown in Table 3. For orthorhombic crystals with nine independent elastic stiffness constants, according to Born-Huang's theory[

36], the criterion can be expressed as follows:

C11>0, C44>0, C55>0, C66>0, C11C22>C122C11C22C33+2C12C13C23-C11C232-C22C132-C33C122 (8)
Table 3  Elastic constants Cij of MoaCobXcBd compounds with undoped, doped, and vacancy models
CompoundC11C22C33C44C55C66C12C13C23
Mo8Co4B8 551 560 532 226 226 205 155 226 214
Mo7ScCo4B8 507 485 526 212 186 206 205 150 197
Mo8Co3ScB8 476 498 480 209 199 26 130 200 196
Mo7TiCo4B8 542 505 545 221 198 214 217 151 207
Mo8Co3TiB8 498 515 521 86 218 207 220 205 154
Mo7VCo4B8 542 552 512 227 218 200 149 220 216
Mo8Co3VB8 530 549 500 227 208 137 158 229 218
Mo7CrCo4B8 545 521 552 226 191 219 229 152 211
Mo8Co3CrB8 542 561 522 232 215 178 160 230 222
Mo7MnCo4B8 528 537 499 223 216 185 151 226 209
Mo8Co3MnB8 553 545 485 231 218 192 152 223 207
Mo7FeCo4B8 530 535 523 214 210 172 152 240 215
Mo8Co3FeB8 557 527 556 233 201 219 228 156 220
Mo7NiCo4B8 504 513 497 211 201 168 156 224 208
Mo8Co3NiB8 539 551 528 216 227 194 156 230 206
Mo7CuCo4B8 505 503 492 209 193 161 157 217 202
Mo8Co3CuB8 523 538 516 208 227 181 151 230 205
Mo7ZnCo4B8 486 506 494 205 197 153 161 212 207
Mo8Co3ZnB8 512 523 509 204 223 167 151 225 195

By substituting the elastic constants Cij in Table 3 into Eq.(8), it can be seen that all the compounds satisfy the criterion, indicating that these crystals are all mechanically stable. For orthorhombic crystals, the related parameters can be calculated by Eq.(912)[

37–39], as follows:

BV=19(C11+C22+C33)+29(C12+C23+C13) (9)
1BR=(S11+S22+S33)+2(S12+S23+S13) (10)
GV=115(C11+C22+C33)-115(C12+C23+C13)          +15(C44+C55+C66) (11)
1GR=415(S11+S22+S33)-415(S12+S23+S13)           +15(S44+S55+S66) (12)

where Sij is the elastic compliant coefficient which can be converted from the corresponding Cij matrix; B is bulk modulus; G is shear modulus; the subscripts V and R indicate the Voigt constraint and Reuss constraint, respectively. The bulk modulus B and shear modulus G can be calculated by Voigt-Reuss-Hill approximations[

40], namely BVRH and GVRH, respectively:

BVRH=12(BV+BR) (13)
GVRH=12(GV+GR) (14)

According to the calculated elastic modulus, Young's modulus E and Poisson's ratio υ can be calculated from the bulk modulus and shear modulus[

41]. Moreover, the Vickers hardness HV can be deduced by the empirical formula[42], as follows:

E=9BVRHGVRH3BVRH+GVRH (15)
υ=3BVRH-2GVRH2(3BVRH+GVRH) (16)
HV=2(K2GVRH)0.585-3 (17)
K=GVRHBVRH (18)

where K is the Pugh's modulus ratio. Table 4 shows the results of bulk modulus B, shear modulus G, Young's modulus E, Poisson's ratio υ, B/G value, and hardness HV of MoaCobXcBd compounds with undoped, doped, and vacancy models. The B/G value is commonly used as a criterion to evaluate the brittleness and ductility of material: the larger the B/G value, the better the material ductility[

43]. Usually, the materials with the B/G value greater than 1.75 are considered as ductile materials.

Table 4  Bulk modulus B, shear modulus G, Young's modulus E, Poisson's ratio υ, B/G value, and Vickers hardness HV of MoaCobXcBd compounds with undoped, doped, and vacancy models
CompoundBVBRBVRHGVGRGVRHE/GPaυB/GHV/GPa
Mo8Co4B8 314.8 314.3 314.6 201.2 196.5 198.9 492.7 0.239 1.58 22.9
Mo7ScCo4B8 291.3 291.2 291.2 185.4 181.2 183.3 454.6 0.240 1.59 21.5
Mo8Co3ScB8 278.4 277.3 277.8 148.8 81.4 115.1 303.4 0.318 2.41 9.1
Mo7TiCo4B8 304.8 304.6 304.7 194.6 189.9 192.3 476.5 0.239 1.59 22.3
Mo8Co3TiB8 299.0 298.5 298.7 166.1 147.6 156.8 400.4 0.277 1.91 15.4
Mo7VCo4B8 308.1 307.8 308.0 197.1 191.6 194.3 481.7 0.239 1.59 22.5
Mo8Co3VB8 309.9 309.7 309.8 179.3 171.0 175.2 442.1 0.262 1.77 18.3
Mo7CrCo4B8 311.5 311.0 311.2 195.5 190.3 192.9 479.6 0.243 1.61 21.9
Mo8Co3CrB8 316.6 316.3 316.5 192.4 186.8 189.6 474.1 0.25 1.67 20.7
Mo7MnCo4B8 303.8 303.4 303.6 190.0 184.0 187.0 465.4 0.245 1.62 21.3
Mo8Co3MnB8 305.2 305.2 305.2 194.9 188.1 191.5 475.1 0.241 1.59 22.1
Mo7FeCo4B8 311.3 310.1 310.7 184.5 179.3 181.9 456.6 0.255 1.71 19.6
Mo8Co3FeB8 316.3 315.9 316.1 199.6 194.3 197.0 489.3 0.242 1.61 22.3
Mo7NiCo4B8 298.9 298.3 298.6 177.8 172.9 175.4 440.0 0.254 1.70 19.2
Mo8Co3NiB8 311.5 311.0 311.2 195.8 191.2 193.5 480.8 0.243 1.61 22.0
Mo7CuCo4B8 294.5 294.0 294.3 174.5 170.4 172.5 432.9 0.255 1.71 18.9
Mo8Co3CuB8 305.4 304.7 305.1 189.4 184.2 186.8 465.4 0.246 1.63 21.1
Mo7ZnCo4B8 293.9 293.2 293.6 169.5 165.8 167.6 422.5 0.26 1.75 17.9
Mo8Co3ZnB8 298.5 297.8 298.1 183.5 178.5 181.0 451.7 0.248 1.65 20.4

Fig.3 shows B/G values of doped transition metal element X at different sites in the Mo2CoB2 supercell. It can be seen that when the transition metal elements occupy the Mo site, the B/G value of the crystal is generally increased with increasing the atomic number, indicating the increasing ductility. When the transition metal elements occupy the Co site, the B/G value of the crystal is decreased with the increasing the atomic number, presenting the decline in ductility. Moreover, the B/G values of all doped models are higher than those of the undoped model, suggesting that doping transition metal elements can improve the ductility of Mo2CoB2. It is worth noting that when the Sc, Ti, and V elements occupy the Co site, their B/G values are greater than 1.75. However, it is already found that Sc, Ti, and V tend to occupy the Mo site. Therefore, these three models cannot be used as reference.

Fig.3  B/G values of doped transition metal element X at different sites in Mo2CoB2 supercell (dashed line represents the B/G value of undoped model)

2.3 Debye temperature

Debye temperature ΘD is related to many physical pro-perties of crystal, such as lattice vibration, thermal conduc-tivity, thermal expansion coefficient, and heat capacity. With previously calculated bulk modulus B and shear modulus G, the longitudinal sound velocity vl, the transverse sound veloc-ity vt, the average sound velocity vm, and Debye temperature ΘD of the doped models can be calculated by Eq.(1922)[

44–45], as follows:

vl=(BVRH+43GVRH)1ρ (19)
vt=(GVRH)1ρ (20)
vm=131vl3+1vt3-13 (21)
ΘD=hkB3n4πnAρM13vm (22)

where h is Planck's constant, kB is Boltzmann's constant, n is the number of atoms per formula unit, nA is Avogadro's number, ρ is the density, and M is the molecular weight. The calculated results of these parameters are shown in Table 5, and the Debye temperatures of doped transition metal element X at different sites in the Mo2CoB2 supercell are shown in Fig.4.

Table 5  Longitudinal phonon velocity vl, transverse phonon velocity vt, average phonon velocity vm, and Debye temperature ΘD of MoaCobXcBd compounds with undoped, doped, and vacancy models
Compoundvl/m·s-1vt/m·s-1vm/m·s-1ΘD/K
Mo8Co4B8 8106 4748 5264 721
Mo7ScCo4B8 8045 4706 5219 711
Mo8Co3ScB8 7203 3721 4166 562
Mo7TiCo4B8 8155 4774 5293 725
Mo8Co3TiB8 7737 4300 4789 650
Mo7VCo4B8 8144 4767 5286 727
Mo8Co3VB8 7943 4510 5014 683
Mo7CrCo4B8 8126 4734 5251 724
Mo8Co3CrB8 8093 4671 5186 709
Mo7MnCo4B8 7994 4649 5158 711
Mo8Co3MnB8 8006 4679 5189 710
Mo7FeCo4B8 7992 4582 5090 702
Mo8Co3FeB8 8115 4734 5251 719
Mo7NiCo4B8 7840 4500 4998 689
Mo8Co3NiB8 8042 4689 5201 712
Mo7CuCo4B8 7787 4467 4962 682
Mo8Co3CuB8 7941 4611 5116 699
Mo7ZnCo4B8 7761 4419 4912 673
Mo8Co3ZnB8 7863 4554 5055 689

Fig.4  Debye temperatures of doped transition metal element X at different sites in Mo2CoB2 supercell (dashed line represents Debye temperature value of undoped model)

According to Fig.4, the Debye temperature of each doped model is firstly increased and then decreased with increasing the atomic number. When the transition metal element occupies the Mo site, the maximum Debye temperature is obtained for the V element; when the transition metal element occupies the Co site, the maximum Debye temperature is obtained for the Fe element. It can be seen that all transition metal elements tend to have a higher Debye temperature when they occupy their preferred sites. For example, the Debye temperatures of Sc (strong), Ti (strong), and V (weak) elements occupying the Mo sites are much higher than those occupying the Co sites. In contrast, the Debye temperatures of Fe (weak), Ni (strong), Cu (weak), and Zn (weak) elements occupying the Co sites are much higher than those occupying the Mo sites. Moreover, the Debye temperatures of Mo7TiCo4B8, Mo7VCo4B8, and Mo7CrCo4B8 are higher than those of the undoped model, and the Debye temperatures of other doped models show lower Debye temperatures.

2.4 Hardness

Hardness is a key factor influencing the wear resistance of cermet materials. The hardness of doped Mo2CoB2 supercells can be predicted by Eq.(17). Although the obtained hardness results have significant difference compared with those obtained by the bond order model, it does not affect the analysis of hardness variation in Mo2CoB2 crystals after doping with transition metal elements. The hardness prediction results are shown in Table 4, and Fig.5 shows the hardness of doped transition metal element X at different sites in the Mo2CoB2 supercell.

Fig.5  Hardness of doped transition metal element X at different sites in Mo2CoB2 supercell (dashed line represents the hardness value of undoped model)

The hardness values obtained from Eq.(17) only consider the intrinsic hardness of the doped models and do not consider the effects of lattice distortion caused by doping on defects, such as dislocations in the material. As shown in Fig.5, without considering the influence of dislocations in the material, the intrinsic hardness of all doped models is lower than that of the undoped model. Moreover, the hardness variation in doped models is basically consistent with the variation of Debye temperature. With increasing the atomic number, the hardness of doped elements occupying Mo sites is firstly increased and then decreased. The highest hardness value is obtained when the doped element is V element. Similarly, when the transition metal element occupies the Co site, the maximum hardness is achieved for the Fe element. All transition metal elements tend to have higher hardness when they occupy their preferred atomic sites. For example, the hardness of Sc (strong), Ti (strong), and V (weak)

elements occupying Mo sites is much higher than that occupying the Co sites. In contrast, the hardness of Mn (weak), Fe (weak), Ni (strong), Cu (weak), and Zn (weak) elements occupying the Co sites is much higher than that occupying the Mo sites. This may be related to the stability of the crystal structure and the strength of chemical bonds. When the transition metal elements occupy their preferred sites, the stability is better, resulting in stronger chemical bonds.

However, it should be noticed that when Cr occupies its preferential Co site, the hardness is lower than that occupying the Mo site. There are two reasons for this phenomenon. Firstly, the E˜XMoCo value of Cr calculated by Eq.(7) is 0.481, which is close to 0.5. ECrMoCo and ECrCoMo values are basically the same, suggesting that the energy for Cr movement from Mo sites to Co sites is extremely close to that from Co sites to Mo sites. In this case, Cr element can occupy both sites. Hu et al[

46] studied the effects of Cr element doping into Mo2FeB2-Fe ternary borides, and the results showed that Cr element can appear at both binder phase Fe and hard phase Mo2FeB2. Moreover, Yang et al[8] found that Cr can also appear at binder phase Co and hard phase MoCoB in the MoCoB-Co ternary borides. In this case, it can be deduced that Cr tends to occupy both sites. Additionally, when Cr element is doped into the MoCoB-Co ternary borides, the volume fraction of binder phase is decreased with increasing the Cr addition, and there is no big difference for the hard phase. It can be noticed that Cr element tends to form a third phase with Co element, which presents low hardness and low fracture toughness. Hence, it can be inferred that Mo2CoB2 shows low hardness when Cr occupies the Co site.

3 Conclusions

1) Through the cohesive energy and formation enthalpy, all doped MoCoBX compounds are thermodynamically stable. Moreover, all doped models are mechanically stable with the consideration of Born-Huang's criterion.

2) The point defect theory is the optimal criterion to determine the occupation of dopant elements in the Mo2CoB2 crystal cell. Sc and Ti elements have strong Mo site preference, and V element has a weak Mo site preference. Cr, Mn, Fe, Cu, and Zn elements have a weak Co site preference, and Ni element has a strong Co site preference.

3) The Debye temperature of Mo7TiCo4B8, Mo7VCo4B8, and Mo7CrCo4B8 models is higher than that of the undoped model, whereas that of other doped models are lower than that of the undoped model. Therefore, in the preparation of Mo2CoB2-based cermet, except Ti, V, and Cr elements, the addition of transition metal elements of large quantity into the Mo2CoB2 hard phase should be avoided.

4) With the consideration of crystal structure, when the transition metal elements occupy their preferential sites, they exhibit higher hardness, except for the Cr element. Moreover, the hardness of all doped models is lower than that of the undoped model.

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