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Temperature Field Simulation and Experiment of Sliding-Pressure Additive Manufacturing Based on Joule Heat
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1.College of Mechanical Engineering, Xi'an University of Science and Technology, Xi'an 710054, China;2.National Innovation Institute of Additive Manufacturing, Xi'an 710300, China;3.State Key Laboratory for Manufacturing System Engineering, Xi'an Jiaotong University, Xi'an 710049, China

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State Key Laboratory Program (Sklms2021016); 2022 Local Special Scientific Research Project (22JC053); Project of the 14th Five-Year Plan for Education Science in Shaanxi Province in 2021 (SGH21Y0522); 2022 Research Project of Rural Revitalization Research Institute of Shaanxi Vocational Education (22YB020)

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    Abstract:

    A sliding-pressure additive manufacturing technique with low cost and high accuracy based on Joule heat (SP-JHAM) was developed for the small metal parts. The temperature field and thermal history of the system are important for the experiment analysis. In this research, a thermal-electrical-structural coupling finite element simulation model for three-dimensional SP-JHAM process was established. The temperature field variation law during manufacturing, the temperature distributions inside the wire and substrate, and the shape of isothermal surfaces were analyzed. Results show that the Joule heat is generated between the wire and roller, and the internal temperature of wire rises to 2700 °C within 0.1 s. The position of the maximum temperature is moved with the roller moving. The temperature gradient inside the wire presents the arching shape, and that inside the substrate presents the semi-ellipsoidal shape. The simulated cross-section melting regions are in good agreement with the experimental ones. Thus, the established finite element model can accurately simulate the temperature field of SP-JHAM process, which is of great significance for the guidance of mechanism investigation and actual production.

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[Li Suli, Xiong Jie, Gao Zhuang, Ma Kaiyue, Lv Jiawen, Gao Yang, Yang Laixia, Lu Bingheng. Temperature Field Simulation and Experiment of Sliding-Pressure Additive Manufacturing Based on Joule Heat[J]. Rare Metal Materials and Engineering,2024,53(2):386~395.]
DOI:10.12442/j. issn.1002-185X.20230303

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History
  • Received:May 18,2023
  • Revised:July 14,2023
  • Adopted:July 28,2023
  • Online: February 27,2024
  • Published: February 23,2024